Refractory Bricks

Precautions for construction of corundum mullite refractory castable

Jan 19,2021

Corundum and mullite castable is a product that combines the advantages of corundum and mullite castable. Generally used in large cement kiln front and rear kiln mouth, coal injection pipe and other industrial kiln lining and other parts. The main raw materials are dense corundum and mullite as aggregates, and white corundum powder, α-Al2O3 powder and mullite powder.
This type of product has high temperature resistance and high strength, and can be used as a working lining directly in contact with flame; it has good thermal shock resistance and structural spalling resistance; good thermal shock resistance; high load softening temperature; low temperature creep rate; chemical resistance Good performance; light unit bulk density, 40-60% reduction in structural weight, avoiding the hidden danger of hanging bricks on the roof of the furnace; porous mullite aggregate ingredients, low thermal conductivity and good thermal insulation performance. Therefore, the oven can be quickly baked, the duration of the oven can be shortened, and the economic benefits are significant. It is a refractory castable with excellent comprehensive performance.
1. In order to pursue the construction speed, arbitrarily increase the amount of water added for the refractory castable or the mold support is too high. This approach is also to increase the construction speed, but it will inevitably lead to the result of excessive water added and the vibration of the castable;
2. Do not support the mold and apply the castable by hand. This situation is generally used in the construction of the lining of the feed pipe, and sometimes even occurs in the construction of the cone lining of the partial preheater;
3. Poor mold strength, resulting in deformation of the lining, or an increase in the amount of water added to the castable, which affects the quality of the material;
4. In winter construction, salt or other substances are added as antifreeze, which reduces the high temperature performance of the material, or reasonable antifreeze measures are not taken during winter construction and the maintenance time is short;
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5. If the bake is too fast, the castable will burst. In addition, the anchor material, shape, size, welding quality, quantity, anti-expansion treatment, water cleanliness, expansion joints, etc. are unreasonable.

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